Engineering TechnicianCipla

Key Accountabilities:

Give inputs for preparing & adhere to unique planner for planned preventive maintenance & instrument calibrations for effective maintenance and adherence to standards:

• Schedule and execute the maintenance / modification activities in respective area and related documentation updating in accordance.
• Cater to machine and facility maintenance requirements of block
• Prepare and submit Shift Engineer report to ensure smooth shift handover
• Follow good Engineering practices during planned preventive activity.    
• Execute CAPA on deviations with QA and Section head
• Prepare and maintain engineering documents wrt cGMP and Good Engineering Practices
• Handle breakdown maintenance to avoid recurrence and maintain continuous process operations:
• Execute breakdown work and scheduled work to ensure its on time completion
• Maintain critical spares inventory of all machines to reduce resolution time
• Procure , inspect and maintain material from engineering store
• Follow and execute PPM as per schedule to avoid breakdown
• Receipt and tracking the job card for the break down activity
• Use new technologies initiated by Management while adhering to CAPEX and OPEX targets to improve Machine/system performance:
• Implement new technologies in the plant initiated by management
• Attend planned trainings and incorporate the learnings on the floor for improving machine performance
• Implement and close ideas generated through internal audits / Idea generation sessions
• Monitor present energy use of the plants to identify and report areas for energy conservation
• Implement Energy Conservation activities to improve the equipment  efficiency, reduce error and reduce production cost
• Identify areas of improvement for waste & work simplification
• Manage activities to operate within budget and to reduce operating expenses
• Verification of the contract invoices and making of the job orders as per estimates
• Follow HSE safety standards to maintain high level of Safety during maintenance so as to avoid major breakdown and report accidents/ incidences:
• Issue work permits to contractual staff after verifying the safety aspects, monitoring and communicating safety hazards and safety near miss to the concern.
• Monitor safe operations of the machine as per SOP and timely report any safety deviations
• Attend safety meetings and ensure implementation of actions planned during departmental safety meeting at shop floor
• Maintain proper procedures for safety permits in plant
• Perform Material and Spare management and issue Consumables, spares , materials , log books etc. in order to avoid delays due to unavailability of materials:
• Issue required materials (spares and consumables) to the contractors from stores and make SAP entries for the receipts and issuance
• Maintain the inventory of critical spares and consumables by tracking consumption and monitoring of stocks
• Assess log book requirements, raise the request to QA and issue them within required timelines
• Classify the unused / spare / usable scrap materials or components and reuse the same where ever possible

Educational qualifications:

• Graduate Engineer / Diploma In Engineering

Relevant experience:

• 2 to 5 years of experience in Pharma / APKey Accountabilities:

Give inputs for preparing & adhere to unique planner for planned preventive maintenance & instrument calibrations for effective maintenance and adherence to standards:

• Schedule and execute the maintenance / modification activities in respective area and related documentation updating in accordance.
• Cater to machine and facility maintenance requirements of block
• Prepare and submit Shift Engineer report to ensure smooth shift handover
• Follow good Engineering practices during planned preventive activity.    
• Execute CAPA on deviations with QA and Section head
• Prepare and maintain engineering documents wrt cGMP and Good Engineering Practices
• Handle breakdown maintenance to avoid recurrence and maintain continuous process operations:
• Execute breakdown work and scheduled work to ensure its on time completion
• Maintain critical spares inventory of all machines to reduce resolution time
• Procure , inspect and maintain material from engineering store
• Follow and execute PPM as per schedule to avoid breakdown
• Receipt and tracking the job card for the break down activity
• Use new technologies initiated by Management while adhering to CAPEX and OPEX targets to improve Machine/system performance:
• Implement new technologies in the plant initiated by management
• Attend planned trainings and incorporate the learnings on the floor for improving machine performance
• Implement and close ideas generated through internal audits / Idea generation sessions
• Monitor present energy use of the plants to identify and report areas for energy conservation
• Implement Energy Conservation activities to improve the equipment  efficiency, reduce error and reduce production cost
• Identify areas of improvement for waste & work simplification
• Manage activities to operate within budget and to reduce operating expenses
• Verification of the contract invoices and making of the job orders as per estimates
• Follow HSE safety standards to maintain high level of Safety during maintenance so as to avoid major breakdown and report accidents/ incidences:
• Issue work permits to contractual staff after verifying the safety aspects, monitoring and communicating safety hazards and safety near miss to the concern.
• Monitor safe operations of the machine as per SOP and timely report any safety deviations
• Attend safety meetings and ensure implementation of actions planned during departmental safety meeting at shop floor
• Maintain proper procedures for safety permits in plant
• Perform Material and Spare management and issue Consumables, spares , materials , log books etc. in order to avoid delays due to unavailability of materials:
• Issue required materials (spares and consumables) to the contractors from stores and make SAP entries for the receipts and issuance
• Maintain the inventory of critical spares and consumables by tracking consumption and monitoring of stocks
• Assess log book requirements, raise the request to QA and issue them within required timelines
• Classify the unused / spare / usable scrap materials or components and reuse the same where ever possible

Educational qualifications:

• Graduate Engineer / Diploma In Engineering

Relevant experience:

• 2 to 5 years of experience in Pharma / API industry (Maintenance and Projects).
• Awareness of maintenance for utility & process equipment’s of Pharma/ API Industries
• Awareness to energy conservation and Industrial Automation.
• Awareness to cGMP and Good Engineering practices.
• Minimum 2 years of hands-on experience in relative field.
• Computer literacy is must and preferably Auto CADI industry (Maintenance and Projects).
• Awareness of maintenance for utility & process equipment’s of Pharma/ API Industries
• Awareness to energy conservation and Industrial Automation.
• Awareness to cGMP and Good Engineering practices.
• Minimum 2 years of hands-on experience in relative field.
• Computer literacy is must and preferably Auto CAD